Each Nippon Dom food replica is made by hand — starting with cooking the identical dish by recipe and size, then molding every ingredient, producing the parts, painting, and assembling them into one realistic replica.
Factory location
Food replica factories are located in Tokyo, Japan, where more than 40 master craftsmen and apprentices work. Many artisans have been creating custom food replicas for over 30 years.
Customers
companies per year
0
Sales volume
replicas per year
0
Experience
years (since 1932)
0
Process of Making Food Replicas
The process of making food replicas, from receiving the order to shipping them to the customer, takes about 5–6 weeks. See the chart below for all the stages of the replica production process.
Food Replica Production Process
1. WE DISCUSS THE ORDER WITH SPECIALISTS
1–2 days
Compile scope of work in Japanese.
Clarify details of each dish composition, shape and size of ingredients.
2–3 days
2. WE COOK DISHES FROM PHOTOS
Buy products.
Cook identical dishes.
Deliver ready dishes to the factory.
1 week
3. WE MAKE CASTS OUT OF PRODUCTS
Put products on the tray and cover them with liquid silicone №1.
Take out the product when the silicone gets solid.
2 weeks
4. WE MAKE COMPONENTS OF THE DISH
Pour silicone №2 into the prepared mold.
After hardening, take the finished part out of the mold and heat it in the oven.
2–3 days
5. WE APPLY COLORS AND SHADES
Colorize every detail of the food model, apply colors and shades with brushes and aerographics.
1 day
6. WE ASSEMBLY THE DISH
Glue all details into one dish according to photos.
Complete the dish setting: decorate with topping, apply glitter.
2–3 days
7. WE DRY READY MODELS
Dry ready models at a specific temperature until the glue is consolidated, and odor of glue and paint is removed.
1 day
8. WE PACK THE PRODUCT AND SEND IT TO THE CUSTOMER
Pack food models in branded boxes.
Ship the package «door-to-door».